BPP – Polypropylene Fibers

Product Description

In the early ages of concrete (from the time of pouring to 24 hours later), the strength gained by concrete is negligible and the slightest stress can lead to cracking. Cracks are caused by the binding of concrete and its tendency to shrink, temperature changes (cooling of concrete after the temperature of concrete rises due to cement hydration), or evaporation of water from the surface of concrete. The very high tensile strength of the fibers at this time prevents cracking of concrete.
Using fibers to prevent cracking of concrete at early ages (plastic shrinkage) seems more suitable than other existing solutions. The very large number of fibers per cubic meter of concrete (more than one hundred million strands in the usual amount of consumption, which is not comparable to other types of fibers) means that a very large surface area of ​​fibers is connected to the concrete, and the small fiber distances prevent cracking.
Fibers prevent concrete from sagging and prevent water from transferring to the concrete surface, which results in homogenization of the concrete and equalization of the water-cement ratio throughout the concrete and continuation of the hydration process.
These fibers reduce the permeability of the concrete surface and increase the life of the concrete and increase the abrasion resistance of the concrete, so the concrete surface does not crumble and peel.
Reducing cracking in the early ages of concrete and preventing its sagging means preventing the formation of weak sections in the concrete and after the concrete hardens, it greatly prevents its shrinkage and the formation of thermal cracks.
Fibers significantly increase the resistance of concrete to impact loads (more than 15% increase in resistance in the usual amount of consumption, which increases the impact resistance even more than this amount with increasing consumption), which is important in dynamic loading such as gusts of wind, earthquakes, vibration of heavy machinery and impacts caused by missiles, explosions, etc.
The use of these fibers significantly reduces the brittleness of concrete and fiber concrete exhibits ductile behavior under various loads, which is important during earthquakes or any sudden loading.
The use of these fibers increases the tensile, flexural, and shear strength of concrete, and the concrete remains integral after failure (even under bending moment).
Increased resistance to melting and freezing cycles, which is caused by reduced permeability of concrete, and increased resistance to fatigue, abrasion, and cavitation, are other advantages of using fibers. It is worth noting that these fibers do not cause any harm to human health and do not have any health or environmental complications.

Advantages

  • Does not break or damage when mixed with concrete.
  • Does not settle in concrete.
  • Does not increase the specific gravity of concrete.
  • 100% resistant to alkaline environments
  • 100% homogeneous distribution in the concrete environment and no air entrapment between the strands due to being single strands
  • Reduces cracks and prevents the spread of cracks in concrete
  • Reduces permeability in concrete
  • Increases the durability of concrete and creates a strong surface
  • Does not rust or corrode.
  • Resistant to corrosive substances such as acids and bases.
  • Fiber-reinforced concrete has much higher impact resistance than reinforced concrete.
  • Reducing concrete rebound in shotcrete
  • Increasing the connection of rebar to concrete
  • High resistance to fire and heat
  • Preventing cracking and crushing of gypsum panels during transportation and use
  • Epoxy coating for industrial hall floors

Technical specifications

Water absorption: about zero
Specific weight Kg/m 391
Fiber length: 3 mm to 50 mm
Electrical induction: low
Resistance to acid and salt: high
Melting point: °C 162
Flash point °C 593
Thermal induction: low
White
Young’s modulus 5500 to 7000 mp
Tensile strength N/mm 350
Fiber thickness 18 to 30 microns

Consumption rate

Polypropylene fibers can be added to concrete at any time, but if only water-soluble paper packages are used, they should not be added at the same time as cement. If the fibers are added after the concrete is mixed, the mixing time should be increased by about 1 to 2 minutes per cubic meter. The amount of fibers used varies from 0.5 to 3 kg per cubic meter depending on the desired performance.
Note: The addition of any type of fiber reduces slump, which does not mean that the concrete is less workable. This means that the concrete does not require additional vibration or compaction and can be easily pumped.
Slump test according to ACI Committee 544 recommendation is not suitable for fiber concrete and inverted slump test should be used which is a confirmation that fiber concrete does not reduce its performance. Fibers are hydrophobic and their water absorption is zero but other synthetic fibers such as nylon have water absorption and their bond with concrete decreases over time. Therefore, additional water should never be added to achieve the desired slump and an appropriate additive should be selected for a specific slump.

Uses

  • All concrete, cement and gypsum mixtures
  • Ready-mix concrete
  • Prefabricated parts and tables
  • Warehouse and industrial workshop floors
  • Shotcrete concrete
  • Airport runways
  • Water tanks and marine structures
  • Composite roofs
  • Bridges, dams, tunnels
  • Lightweight concrete and …

Packaging

Available in 20 kg plastic packaging.